How Our Epoxy Calculations Work

These are the formulas and adjustable planning assumptions used by our calculators. Quantities refer to mixed resin and hardener, not Part A alone. Product-specific pour limits and mix ratios still come from the manufacturer's instructions.

What the formulas do

For a rectangle, volume = length × width × depth. For a circular pour or cylinder, volume = π × (diameter / 2)² × depth. For a sphere, volume = 4π × (diameter / 2)³ / 3. All dimensions must use the same unit; the result is cubic inches for inch inputs or cubic centimeters for centimeter inputs. Hollow spaces, inserts, sloping bottoms and irregular channels need their own measured volumes rather than a bounding box.

Why the site reports both raw volume and recommended order quantity

Raw volume is the geometric minimum. For the general calculator, order quantity = raw volume × (1 + waste percentage / 100). Its default 8% is an editable planning allowance, not a measured industry average or manufacturer requirement. The conservative scenario adds another eight percentage points. Record your actual cup loss, leaks and edge runoff to choose a buffer for later projects.

What users should still verify

Always verify maximum pour depth, cure windows, mix ratio, and coverage claims against the product documentation you plan to buy. This site is a planning tool, not a replacement for the manufacturer data sheet.

Unit conversions and a checkable example

Coverage, river channels and separate allowances

Mix ratios, layers and costs

Verification and limitations

You can reproduce the examples above with a hand calculation and compare imperial and metric inputs for the same shape. Published product limits are linked from the relevant guides. No claim is made that default buffers were established through a field trial: they are adjustable assumptions. Rounding, kit sizes, hidden voids, substrate absorption and installation conditions can change what you need to buy. Report a mismatch with the page URL, units and input values through Contact.

Area, capacity and kit models

The area/thickness model uses wet mixed volume: m² × mm = L. The label model uses area × coats ÷ the selected product's coverage per mixed gallon or liter. Edge and waste percentages are added to raw volume as separate percentage points. Count multiplies the per-piece quantity. Whole kits are rounded up from required mixed volume divided by the kit's stated total mixed yield. A matched kit purchase is not an instruction to mix the whole kit at once.

A/B ratios and product limits

No mix ratio is inferred from a shape or resin category. A user-entered volume ratio a:b splits the mixed volume as a/(a+b) and b/(a+b). Weight ratios need the manufacturer's weight quantities or component data and are not computed from volume alone. Maximum layer depth and maximum mixed batch volume are separate user-entered limits. Unknown limits remain unknown; this tool does not establish a safe casting schedule.

Selling price per finished piece

Direct cost = resin + supplies + packaging + labor hours × hourly rate + overhead. Expected cost per successful piece = direct cost ÷ (1 − failure rate). Selling price = (expected cost + fixed selling fee) ÷ (1 − percentage selling fee − target profit margin). Margin refers to profit divided by selling price. Shipping, tax and other costs are included only when entered. Fees plus margin must stay below 100%.

Calculation changes: 30 October 2026

Added finite-number and percentage checks, mL display for small quantities, piece counts, direct surface area, product-label coverage, explicit product ratios and limits, whole-kit rounding and a complete resin-art selling-price model. Same-task shape and language quantity entries were consolidated. These changes concern the software and worked examples; they do not claim laboratory or installation experience.

Reviewed · Calculation notes and corrections