Void Fill Epoxy Calculator

For small, irregular fills where ounces and milliliters matter: cracks, knots, bark inclusions, and other localized voids.

Enter your measurements

Example inputs

Default dimensions, allowances and prices are example inputs. Replace them with your measurements and product label. Leave unknown product limits blank.

Unit system
Product limits and buying plan
Ratio basis
Kit volume unit

Results update as you type. Use the breakdown to compare raw math, planning buffers, and the order-ready recommendation.

Recommended order

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Start with the inputs to generate an order-ready estimate.

Raw volume
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Conservative
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Projected cost
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Part A / Part B
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Layer guidance
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Kits to buy
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Standard
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Product fit
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Why This Estimate Changed

What moved the number

  • Enter the form values to see raw volume, buffer, and recommendation.

Next Step

Match the result to the right resin class

Use the estimate to narrow the resin class first. Then confirm product limits, cure behavior, and measurement assumptions before you make a buying decision.

Current recommendation

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Est. cost

View details

Measurement diagram

Measurement diagram L and W are inside length and width; d is the filled depth. Keep all three in the same unit. The diagram shows a regular cavity, not hidden voids or inserts. LWd
L and W are inside length and width; d is the filled depth. Keep all three in the same unit. The diagram shows a regular cavity, not hidden voids or inserts.

A cavity estimate is not its bounding box

A rectangular 6 × 2.5 × 1 in cavity contains 15 in³ = 245.8 mL. With the example 15% waste and 8% sanding overfill it becomes 302.3 mL. A natural crack can be much smaller than the surrounding rectangular box. For a measured mold or an irregular cavity with known mixed capacity, use the mold calculator. Verify any measuring or leak-test method is compatible with the wood, resin and preparation instructions.

Product data before mixing

Use the exact product documentation for mixing basis, maximum layer depth, mixed batch volume and cure or recoat conditions. A dimensional estimate and a purchase allowance do not supply those material limits.

What this calculator covers

How to measure or set the inputs

Common mistakes that cost money

Project checklist before you buy

FAQ

Questions people ask before buying epoxy

Should I add extra resin if I plan to sand flush later?

Yes. Overfilling and sanding back is common, so your practical usage is usually higher than the cavity-only number.

Related Pages

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Reviewed · Calculation notes and corrections